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Materials

TC Precision — Surface Finishing

Process Sub-Process / Type Applicable Materials Typical Thickness / Removal Appearance / Surface Result Primary Function Typical Capability Reference Standard / Acceptance Basis Engineering Notes
Anodizing Type II — Clear Aluminum & aluminum alloys Typical 5–25 μm; exact thickness per drawing/specification Clear / natural aluminum appearance Corrosion resistance, electrical insulation, decorative finish Color: clear/natural; dimensional effect controlled per drawing MIL-PRF-8625 Type II; ASTM B580 where applicable Actual thickness depends on alloy, bath and specified class.
Anodizing Type II — Dyed Aluminum & aluminum alloys Typical 5–25 μm; exact thickness per drawing/specification Black, red, blue and other specified colors Corrosion resistance, appearance Color per approved sample / RAL where applicable MIL-PRF-8625 Type II, Class 2 Color matching varies by alloy and lot.
Hard Anodizing Type III — Clear / Natural Aluminum & aluminum alloys Typical 25–50+ μm; exact thickness per drawing/specification Hard matte / gray to dark gray Wear resistance, corrosion resistance, electrical insulation Hardness and thickness per specification MIL-PRF-8625 Type III Masking and dimensional allowance should be defined before machining.
Hard Anodizing Type III — Dyed / Black Aluminum & aluminum alloys Typical 25–50+ μm; exact thickness per drawing/specification Dark gray / black Wear resistance and appearance Color and thickness per drawing/specification MIL-PRF-8625 Type III Color uniformity depends on alloy and coating thickness.
Micro-Arc Oxidation MAO / PEO Aluminum, magnesium and selected titanium alloys Typical 20–80 μm; process dependent Ceramic-like matte surface Wear, corrosion and thermal protection Thickness/hardness per process qualification Customer specification / applicable PEO specification Do not treat MAO as MIL-PRF-8625 Type II/III anodizing.
Electroless Nickel Medium / High Phosphorus Steel, stainless steel, aluminum and selected alloys Typical 5–25 μm; 3 μm+ possible for selected applications Uniform metallic finish; bright to satin Corrosion, wear, dimensional build-up Thickness, phosphorus content and hardness per specification ASTM B733; customer specification Aluminum requires appropriate zincate/pre-treatment.
Electroless Nickel Black Electroless Nickel Selected metals with qualified pretreatment Typical 5–20 μm; process dependent Black / dark satin Appearance, corrosion and wear protection Color and thickness per specification ASTM B733 + coating supplier/customer specification Black EN is system-specific; verify exact chemistry and topcoat.

TC Precision — Heat Treatment

Heat Treatment Process Applicable Materials Typical Hardness / Condition Case / Hardened Depth Primary Purpose Typical Capability Reference / Quality Basis Engineering Notes
Annealing Carbon, alloy, stainless, tool steels; material-specific Softened / annealed condition N/A Reduce hardness, relieve stress, improve machinability Temperature/time per material specification Material specification / customer drawing; ISO 20431 for quality control Do not use ASTM A991 as the annealing process standard.
Normalizing Carbon and low-alloy steels Normalized condition N/A Refine grain structure and homogenize microstructure Material-specific cycle Material specification / customer drawing Process temperature depends on steel grade.
Quenching Carbon and alloy steels Grade-specific quenched hardness N/A Increase hardness by controlled rapid cooling Oil / water / polymer as qualified Material specification / customer drawing Quench medium and agitation affect distortion and cracking.
Tempering Hardened carbon/alloy/tool steels Grade-specific tempered hardness N/A Adjust hardness/toughness after quenching Temperature/time per grade Material specification / customer drawing Usually performed after hardening/quenching.
Quench & Temper 4140, 4340 and selected alloy steels Typically ~28–50 HRC, grade dependent N/A Balanced strength and toughness Hardness per drawing Material specification / customer drawing Actual hardness range must be specified by grade and condition.
Carburizing Low-carbon alloy steels Hard case + tough core Typical effective case depth ~0.5–1.5 mm; specification dependent High wear and fatigue resistance Case depth and surface hardness per drawing Material/process specification Specify effective case depth, not film thickness.
Carbonitriding Low-carbon steels / selected alloy steels Hard case + tough core Typical effective case depth ~0.3–0.8 mm; specification dependent Wear and fatigue resistance on smaller parts Case depth/hardness per drawing Material/process specification Depth depends on cycle and steel chemistry.

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