Tel.: +86 136 7029 7045

Home
Solutions

Engineering Solutions

Manufacturing Services

DFM Analysis

Design Optimization

Material Selection

Engineering Consultation

Jan.01,1970
TC Precision Engineers More Durable Balloon Mold for 24,000+ Hours of Reliable Production
Established to better serve international customers, our Shenzhen office focuses on engineering communication, design collaboration, project coordination, and professional support before production begins.

Jan.01,1970
TC Precision Engineers More Durable Balloon Mold for 24,000+ Hours of Reliable Production
Established to better serve international customers, our Shenzhen office focuses on engineering communication, design collaboration, project coordination, and professional support before production begins.

CNC Turning

CNC Milling

Multi-task Machining

Injection Molding

Die Casting

Aluminum Extrusion

Sheet Metal Fabricatio

Jan.01,1970
TC Precision Engineers More Durable Balloon Mold for 24,000+ Hours of Reliable Production
Established to better serve international customers, our Shenzhen office focuses on engineering communication, design collaboration, project coordination, and professional support before production begins.

Jan.01,1970
TC Precision Engineers More Durable Balloon Mold for 24,000+ Hours of Reliable Production
Established to better serve international customers, our Shenzhen office focuses on engineering communication, design collaboration, project coordination, and professional support before production begins.
Prototype Development

CNC Prototype 3D Printing Prototype Vacuum Casting Sheet Metal Prototype
Industries

Automobile

Robotics

Medical

Electronics

Scientific Instruments

Automation & Equipment

Industry Overview

Engineering Challenges

Our Solution

Jan.01,1970
TC Precision Engineers More Durable Balloon Mold for 24,000+ Hours of Reliable Production
Established to better serve international customers, our Shenzhen office focuses on engineering communication, design collaboration, project coordination, and professional support before production begins.

Jan.01,1970
TC Precision Engineers More Durable Balloon Mold for 24,000+ Hours of Reliable Production
Established to better serve international customers, our Shenzhen office focuses on engineering communication, design collaboration, project coordination, and professional support before production begins.

Industry Overview

Engineering Challenges

Our Solution

Industry Overview

Engineering Challenges

Our Solution

Industry Overview

Engineering Challenges

Our Solution

Industry Overview

Engineering Challenges

Our Solution

Industry Overview

Engineering Challenges

Our Solution
Case Studies

Complex Geometry Challenge
About Us

Who We Are

Quality

About TC Precision

Mission and Vision

History & Milestones

Our Company

Quality Assurance

Dimensional Inspection

Engineering Quality

Our Quality Commitment
Engineering Resources

Blog News Engineering FAQ Materials

Prototype Development

Home

Prototype Development

Vacuum Casting

Production-Like Prototypes Without Production Tooling

Instead of making expensive production tooling before the design is fully validated:

Use silicone tooling to bridge the gap between prototype and production.

Vacuum casting is ideal when you need multiple prototypes that look and behave much closer to injection-molded parts without investing in hard tooling.

It is particularly useful for:

Product appearance validation

Customer demonstration units

Functional testing

Marketing samples

Certification preparation

Low-volume pre-production

One Partner. From Engineering to Production.

Identify Risks. Optimize Designs. Validate Products. Scale with Confidence.

TC Precision — Your Engineering & Manufacturing Partner in China.

When Vacuum Casting Makes Sense

Vacuum casting is often the right choice when you need:

More realistic appearance than 3D printing

More consistent parts than one-off prototypes

Production-like materials

Small batches without hard tooling

Multiple iterations before injection molding

Vacuum Casting Capabilities

Actual mold life, accuracy and lead time depend on geometry, material and finish requirements.

Capability	Typical Range
Prototype Quantity	5–50 pcs per mold, depending on geometry
Materials	PU resins, ABS-like, PP-like, PC-like, rubber-like and other formulated materials
Typical Accuracy	±0.1–0.3 mm, depending on part geometry
Surface Finish	Matte, textured, polished, painted, color matched
Part Appearance	Production-like
Typical Lead Time	7–15 working days
Best For	Appearance + functional validation + small batches

What Can Vacuum Casting Prototypes Validate?

Appearance Validation

Assembly Validation

Functional Validation

Appearance Validation

Ideal for checking:

· Product color

· Texture

· Gloss

· Surface quality

· Parting lines

· Product proportions

· Branding and graphics

Assembly Validation

Produce multiple parts to verify:

Housing Fit · Fasteners · Clips · Interfaces · Clearances · Assembly Sequence

Functional Validation

Depending on the selected resin:

· Mechanical strength

· Impact resistance

· Flexibility

· Basic thermal testing

· Repeated assembly

· User interaction

Production-Like Materials

The material should match the test. We can recommend materials based on:

Get a Quote >

Hardness

Flexibility

Strength

Impact Resistance

Temperature

Appearance

For example: ABS-like → PC-like → PP-like → Rubber-like → High-temperature formulations. If the prototype will eventually be injection molded, our engineers can also evaluate whether the casting material is sufficiently representative for your intended validation.

Surface Finishing

Vacuum casting can produce much more than raw prototypes.

Options include:

Color Matching · Painting · Texturing · Polishing · Matte Finish · Gloss Finish · Printing · Branding

This makes vacuum casting suitable for:

Customer Samples · Investor Demonstrations · Trade Shows · Marketing Photography · Certification Samples

From Silicone Mold to Production Tooling

One of the biggest risks in prototype development is discovering manufacturing problems after investing in production tooling.

Our process is designed to identify those risks earlier.

Before Mold Making

Our engineers review:

Parting Line · Draft · Wall Thickness · Undercuts · Sharp Corners · Material · Surface Finish

We provide free DFM feedback before the silicone mold is made.

This helps reduce:

Mold Rework → Prototype Scrap → Design Iterations → Production Tooling Risk

Prototype Iteration & Version Control

We support:

V1 Mold → Test → Design Change → V2 → Validation

Every revision is clearly identified to avoid confusion between old and new versions.

Transparent Production Updates

You receive:

Mold-Making Confirmation → Key Process Photos → Casting Updates → Inspection Results

Complete Prototype Delivery

Your prototypes arrive ready for testing, customer evaluation, certification preparation, or production review.

Depending on project requirements:

Vacuum Cast Parts

Dimensional Inspection Report

Material Information

Surface Finish Confirmation

Revision Records

Prototype Today

Reduce Production Risk Tomorrow

Our DFM review helps make sure that lessons learned during prototyping can be carried into the next manufacturing stage.

Upload Your CAD Files for Free DFM Review

Submit CAD Files >

Talk to an Engineer >